ours2022 Automatic Electrostatic Powder Coating Spraying Equipment/Machine/Painting Lines/Production Line for Automotive/Wheel Rim/Metal/Aluminum Profile
Main parts of powder coating line:
- Pre-treatment system : Sand-blasting, Shot blasting and dipping pre-treatments are available;
- Drying oven: Drying oven which drying the water after pre-treatment is designed according to customer actual conditions. Electricity, gas, diesel are all available for the heating energy.
- Powder coating spray system: Automatic spray reciprocator , Manual spray equipment and Semi-auto (Auto-spraying with manual repairing spraying) are for your choice;
- Powder recycling system: Cyclone equipment and cartridge filters is customized and introduced according to actual requirement by customer;
- Curing oven: Tunnel curing oven, bridge type curing oven, Electric power heating curing oven, Gas-heating curing oven, Diesel heating curing oven, High-temperature and lower-temperature curing ovens are available for fitting your sole factory.
- Conveying system: Various design according to different requirement by customer on the basis of customers' workpiece and output information, including plate conveyor, chain conveyor, overhead conveyor etc.
What is Powder Coating?
Powder coating is a dry finishing process where finely ground particles of pigment and resin are electrostatically charged and sprayed onto a grounded part. The part is then baked in a curing oven, at which time, the powder melts, bonds, and cures, leaving an attractive, uniform, high quality, and durable fininsh. Prior to coating, parts are pre-treated to ensure optimal surface preparation and pain adhesion.
Why Powder Coat?
Powder coating is the fastest-growing finishing technology in North America. Its growth can largely be attributed to the following features: Excellence of Finish
Today's consumers expect more. They want products that are durable, attractive and long-lasting. When they learn that powder coating protects and preserves like no other, it's the finish they want from manufacturers. Powder coatings offer a range of both extreme and decorative performance properties. Compared to other finishes, powder coated surfaces provide greater resistance against chipping, scratching, fading, and corrosion. Colour selections are virtually unlimited. High and low gloss, metallic and clear finishes are readily available. Textures can also include various options, such as smooth surfaces, wrinkled or matte finishes and rougher textures designed to hide surface imperfections.
Environmental Protection
Powder coatings are much more environmentally friendly. While liquid finishes contain solvents that have pollutants, known as volatile organic compounds (VOCs), powder coatings have no solvents and therefore release negligible amounts, if any, VOCs into the atmosphere. Costly waste containment and disposal are not required. Plus, overspray or unused powder is reclaimed and re-used, virtually eliminating the waste commonly found in liquid finishing processes.
Efficiency
With powder coating, there are none of the runs, drips or sags found with liquid finishes. Drying or flash-off time is not required, so the powder coating production lines move more efficiently than standard paint lines. Parts can also be coated using automatic processes. Understanding the Powder Coating Process ultimately deliver significantly lower reject rates. With the use of appropriate application equipment, materials and recovery methods, a 95% - 98% powder utilization efficiency is readily achievable. Economies of Scale In addition to its efficiency, cost savings are possible because of the simplified line process that powder coating offers. Parts can be racked closer together on the conveyor and pass more quickly through the production line, allowing for lower per unit costs. These production efficiencies are economically beneficial to both the painter and the customer.
Energy Savings
The exhaust required in powder coating ovens is lower and therefore helps reduce energy consumption. While ovens that cure solventbased coatings must heat and exhaust huge volumes of air to protect against potentially explosive fumes, the exhaust volume of a powder coating oven is lower and more manageable. The air can even be recycled back into the plant.
Our Company
1. Purchase Service
Ours coatinghas a specialized and efficiency working team. If you are new on the coating, some pictures or drawings of your products and workshop could be show to us will be appreciated , we will give you specialized suggestion of whole work . |
2. Shipping Service
Ours coating has a specialized and independent department which just for shipping the buyer's goods .The workers know T/T, L/C Items well. All Exported documents could be made perfectly . Our company cooperates with the most famous shipping company in China also. They could provide the best and economic shipping ways to the buyer's port. |
3. Installation Services
Installation Services are available with all our machines. Ours coating will dispatches technician to the Buyer's factory to install and trial operate the equipment. |
4.Clients' Training Services
Our Company can accept the buyer send their own technician to our factory to learn how to operate machines. Also, training in the installation period is better acceptable. |
5.After Sales Service
We provide one year of warranty period.
Many spare parts will be prepared in the tool box together with machines. |
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